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Thread: Kenny's UrS4

  1. #241
    1994 UrS4
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    May 2010
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    Default Re: Kenny's UrS4

    Started lapping in the Intake valves today. All by hand, no drill here. It's not bad. Its relaxing in a way lol.





    Last edited by morris400; 09-01-2018 at 10:47 PM.

  2. #242
    1994 UrS4
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    May 2010
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    Alberta
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    Default Re: Kenny's UrS4

    Had a mix up with valves. The ones shipped were again 5 of one brand and 5 of another for the exhaust. So tomorrow I will be getting another 5 and what ever brand can add up to 10 will be the one to go in.

    Tonight I cut all the turbo and exhaust manifold studs to size and did a test fit of the manifold. All is ready. Put anti seize on all the studs as well. More valve lapping tomorrow and hopefully it's ready for the final clean Thursday and I can get it back Friday.

    Sorry for lack of pictures, if anything this thread keeps me on track of what I've completed so far incase I forget....WP bolts need loctite still

  3. #243
    1994 UrS4
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    May 2010
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    Default Re: Kenny's UrS4

    Valves in, manifold on. Next step is cams install.

  4. #244
    1994 UrS4
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    May 2010
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    Alberta
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    Default Re: Kenny's UrS4

    Head is assembled and ready to go on the block.




  5. #245
    1994 UrS4
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    Default Re: Kenny's UrS4






    Were getting there.

  6. #246
    less pump-per-nickel stefan's Avatar
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    Calgary, Canada
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    Default Re: Kenny's UrS4

    Awesome. Good progress!
    Stefan
    -> '14 Dakota Grey A4 Allroad
    -> '05 Urban Grey Passat Wagon TDI. Malone 1.5, De-chained BSM, 5-speed swap!
    -> Past rides: '06 Mazda5, '98 Jetta K2, '01 Jetta TDI, '91 Mazda B2200, '81 Toyota Cressida

  7. #247
    1994 UrS4
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    Default Re: Kenny's UrS4



    Another day down.

  8. #248
    The Godfather Canadian Turbo's Avatar
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    Default Re: Kenny's UrS4

    Looking very good!!!
    Blair
    Former Cars: '12 Fiat 500, '10 VW GTI, '05 Smart Fortwo, '96 VW Jetta GLX, '02 VW GTI 337.........

  9. #249
    1994 UrS4
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    May 2010
    Location
    Alberta
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    Default Re: Kenny's UrS4

    Thanks Blair, it's almost done another couple days and some final checks and the checks and checks again and I'll fire up the beast.

  10. #250
    Registered User witchcraftz's Avatar
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    Oct 2011
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    2,684

    Default Re: Kenny's UrS4

    Looks like you'll be for winter!

  11. #251
    1994 UrS4
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    May 2010
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    Alberta
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    Default Re: Kenny's UrS4

    This car will not be seeing snow lol. Need to fire it up, make sure the tune is bang on and then drive it for a couple hundred km then oil change and park it.

  12. #252
    1994 UrS4
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    May 2010
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    Alberta
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    Default Re: Kenny's UrS4

    Tomorrow is the day. I'm a little scared to start it up lol. I know things are good but still worried. So much hard, I need this to run.


  13. #253
    1994 UrS4
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    May 2010
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    Default Re: Kenny's UrS4


    And she lives! No big issues, need to calibrate the TPS and the WB. For now the ISV is unplugged and idle is steady at 1000rpm
    Last edited by morris400; 09-15-2018 at 05:52 PM.

  14. #254
    01010010 00111000 Circuits's Avatar
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    Sep 2006
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    Calgary, AB
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    843

    Default Re: Kenny's UrS4

    Yay! Congrats and nice work.
    Rob

    2009 Audi R8
    2005 VW Jetta TDI Waggin

  15. #255
    1994 UrS4
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    May 2010
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    Alberta
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    Default Re: Kenny's UrS4

    Thanks Rob. This was by far the most challenging project I've undertaken. It was suspose yo be a simple turbo swap on a weekend. It was my first timing belt job, head removal, head rebuild, valve job, and more I've ever done. Had tons of help from so many friends which I'm greatful for. It was a learning experience for sure.

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