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Speedo Gear: 1, Graeme: 0

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  • Speedo Gear: 1, Graeme: 0

    A few months ago now when I was dropping the the 1.8T and Transmission back into the car the speedometer gear popped off the cable and fell into the transmission. Yay.

    I tried a few things to get it out but nothing worked. So after talking to a few people and searching around for info I decided to leave it in there, it's only plastic right, bad decision...

    Driving around the Rabbit yesterday the gear found its way to block 3rd gear from engaging. So today I got into taking my first transmission apart.

    Started with this:





    Took the K-Brace out, disconnected axles and mounts:



    An hour later and tada:





    Drained the transmission oil, no traces of the red speedometer gear....So far



    Got the transmission on a table and took the shift linkage and rear engine mount bracket off:





    Took the 5th gear cover off and look what I find:







    Tons of little red bits from the gear, lame..

    Next I got the gear selector out:





    Took the reverse switch out:



    Select 5th and Reverse at the same time so you can unscrew the bolt holding the 5th gear assembly down, you can do this since the gear slector has been removed:



    5th gear assembly removed:





    This was hiding underneath it



    Started on the drive axle flange:





    Ill continue tomorrow, need to pick up a few tools before I can continue

    For a more thorough instruction I went to this site, very helpful:

    http://www.brokevw.com/
    Graeme

    2015 S4
    2018 Monster 1200S

  • #2
    Re: Speedo Gear: 1, Graeme: 0

    Wow Graeme! For a person who isn't in the trade you do an awesome job. I wish half my apprentices had the drive you do.
    Like Type 2's? Visit my blog!

    My posts and comments written here on this forum are on my spare time and are my personal opinion(s) and are not the opinion(s) or policy of my employer nor are they proven to be accurate. Use advice at your own risk.
    You dig sucka?!

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    • #3
      Re: Speedo Gear: 1, Graeme: 0

      This morning I picked up a 6mm 12 point and a set of circlip pliers and got to work.

      Got the one drive flange off:





      After that was done I was able to crack the case and separate it:





      Look what I found





      The Peloquin LSD:



      Cleaned it from little red bits, also cleaned the two mating surfaces:









      Need to pick up gear oil and new gaskets tomorrow and it should be good to go
      Graeme

      2015 S4
      2018 Monster 1200S

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      • #4
        Re: Speedo Gear: 1, Graeme: 0

        are those all straight cut gears?
        Justin

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        • #5
          Re: Speedo Gear: 1, Graeme: 0

          5th isn't, it's a VW Motorsports .7
          Graeme

          2015 S4
          2018 Monster 1200S

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          • #6
            Re: Speedo Gear: 1, Graeme: 0

            Nice Work G.
            Rob

            2004 VW R32

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            • #7
              Re: Speedo Gear: 1, Graeme: 0

              Man that is one job the scares me......I am not a transmission guy at all. Good on you. After doing all that work it just seems that you should upgrade something while you are in there...not sure what but it sucks to do all that work and end up just like it was (but shifting into 3rd now!)
              2004 VW Jetta TDI Sport

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              • #8
                Re: Speedo Gear: 1, Graeme: 0

                What's in there is more than enough for what Im going to run through the Rabbit.

                Gears 1 through 4 are custom straight cut gears that well handle things just fine
                Graeme

                2015 S4
                2018 Monster 1200S

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