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Rebuild, swap progress GTi

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  • PrezeS_PL
    replied
    Re: Rebuild, swap progress GTi

    Will run stock K03sport, not looking for lot of power @ gazillion rpms since I cant use it anyways, its hard to put all that power to the ground especially when running on ice and snow with street studs. That “little thing” will be good enough, probably reliable and cheap to replace if something goes wrong. I will get a proper plate diff, and shorter final drive probably 4.2:1, maybe downpipe, high flow cat and straight pipe to the back - 2.5 - 2,75 ? That is going to be huge difference over the stock 1.8 8v with open diff I run for past two seasons. What numbers can I expect from this setup ?
    Lag is major concern when sizing turbo for rally car, and almost all of the cars run anti-lag. On twisty roads with 20-40 meters between corners WRX running stock turbo and electronics can be outrun by impreza RS running 2.5 N/A.
    2WD turbo cars are not restricted since the lack of traction on gravel and snow acts like a restrictor. AWD cars for example have to run 34 mm turbo restrictor that limits the top end horsepower, they still produce lots of torque – and torque is what wins races.
    “Real rally” turbos have very small turbine housings and large compressor housing so they can produce boost down low, like 25psi at 2700 rpm and keep it in relatively wide range of rpms,
    Last edited by PrezeS_PL; 12-31-2006, 09:03 PM.

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  • Kor
    replied
    Re: Rebuild, swap progress GTi

    Are you leaving the turbo on the 1.8T bone stock? Does turbo lag concern you for rally driving?

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  • PrezeS_PL
    replied
    Re: Rebuild, swap progress GTi

    Originally posted by Klobi-One-Kinobi View Post
    Quite the project. What are you doing with the awd motor?
    that's not the only shell in the shop were working on

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  • Klobi-One-Kinobi
    replied
    Re: Rebuild, swap progress GTi

    Quite the project. What are you doing with the awd motor?

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  • PrezeS_PL
    replied
    Re: Rebuild, swap progress GTi

    Did quiet bit of work on the golf, mostly inside where I had cut off the old seat mounts. I was never happy with them so I'm going to fabricate some new ones. Got the engine bay primed after sealing the welds. In addition, I moved the coolant bottle bracket to the other side and closed off unused holes in the firewall.



    Will have to go over this AWW and strip it of all useless stuff like air pumps, vacuum lines, a/c and other crap.



    AWD

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  • PrezeS_PL
    replied
    Re: Rebuild, swap progress GTi

    Got some more work done today. First, I sand down the paint and prime the seams in the engine bay. Then I moved inside, took the doors off, and removed the seats and safety harnesses, dash, heater box, wiring harness, pedals and steering column. In addition, test fitted the clutch pedal from MK IV that I need to install for 02J.
    Did some seam welding inside but not as much as I wanted to – run out of time.




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  • Aleks
    replied
    Re: Rebuild, swap progress GTi

    That car should haul with a 1.8t

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  • PrezeS_PL
    replied
    Re: Rebuild, swap progress GTi

    I have 1.8T for like year and half, but never had chance to put it in - now it's the time

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  • DeanerF
    replied
    Re: Rebuild, swap progress GTi

    Or any car that is tracked, or even driven hard (a1's excpecially)

    really stiffens them up, and strngthens them

    sweet looking car though man! what engine is it running ?

    I'm getting ready to seam weld the scirocco soon i think.... gotta wait for my engine to be finished first so i can pull the old one out!

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  • PrezeS_PL
    replied
    Re: Rebuild, swap progress GTi

    This is an example why stitch welding of the seams on the strut towers and plating the tops is so important in rally car.





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  • PrezeS_PL
    started a topic Rebuild, swap progress GTi

    Rebuild, swap progress GTi

    I did absolutely noting to the GTi since I drove it last time @ Cochrane Rally of Ranchlands back in March. It was just sitting while we worked and compete in Corolla for the rest of the season. I figured that unless I start working on it right now it would not be ready for next season. Today I had productive day, cleaned out engine bay, prep the strut towers for the new aluminum strut bearings - camber plates. Welded all the seams under the car – welding dirty floor is not fun.








    Picture for those that do not know my car.

    and the Corolla we raced this year in production class
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